When it comes to picking a contract manufacturer to outsource your printed circuit board (PCB) assembly jobs, there are seven regions to consider when deciding upon the optimal PCB Assembly business:
1. Place: Picking a contract manufacturer that is within a drivable distance from your organization offers you additional flexibility and agility to adapt to changing situations especially when a deadline is imminent. A PCB assembly organization that is in your regional location also is much more handy when web site surveys want to be conducted and when a shortage of materials and elements happens.
two. Functionality of Manufacturing Equipment: The functionality of the manufacturing equipment of a PCB contract manufacturer is important to their capability to fulfill the contract’s requirements. Do they have new or obsolete gear? Are the choose-and-spot machines, reflow ovens, and wave soldering gear well maintained? Reviewing their maintenance logs can give you the self-assurance that the company is significant about high quality. This builds trust in the organization partnership.
3. Assembly Staff Certifications: To make sure the PCB contract assembler can complete your production run on schedule requires not only nicely maintained gear, but also a certified employees of assembly technicians. So, critique the instruction and certification records of the assembly staff. Make certain they have obtained the technical credentials to enable them to carry out their assigned tasks. For these staff members who are not certified, verify on their progress in the certification method.
4. High quality Systems: Does the assembly corporation have a high-quality system in location such as ISO 9001:2008? This should be the minimum certification attained by the firm to make sure they can deliver a high-quality product. If it has a further good quality method in location, is the corporation currently certified by a licensed registrar? Ultimately, would the PCB assembly business agree to invest in becoming certified to the similar top quality program as your enterprise? By undertaking so, it indicates the firm is committed to a lengthy-term company partnership with you.
five. Shipping Deadlines: The potential to meet shipment deadlines is a critical metric for you to figure out if a contract manufacturer has the capacity, personnel and sources to meet your organization requirements. When possible, acquire records from the PCB manufacturer relating to their potential to meet deadlines. Acquire a detailed understanding of who is manufacturing the PCBs and exactly where they are produced.
6. reflow soldering : Conduct a overview of their procurement division. Do they keep an adequate in-property inventory? Are their vendors regional, regional, or geographically diverse and what is the nature of these vendor relationships? Are the relationships close adequate such that cost discounts can simply be passed down to you? How does their procurement division deal with really hard-to-fine or obsolete components? Do they have procurement specialists who have experience in sourcing substitute parts for obsolete components? Can they take your schematics/drawings and create a Bill of Components with little or no assistance by you?
7. Cost Efficient Pricing: Given that labor rates vary, you ought to receive an itemized breakdown of the total cost of manufacturing. Confirm what is included in the manufacturing costs. Then you should really conduct a price comparison study to ascertain if their charges are commensurate with the industry average and their competitors. Make sure you have and correct comparison of all expenses and the bottomline cost.
By utilizing the 7-point checklist above, you can accurately establish whether or not a specific PCB Assembly Property is a great match for your company and PCB assembly desires.